Spall Repair & Patching
General contractor services for spall repair & patching in Mesquite, TX. Direct partnership with property owners, developers, and facility managers.
Spall Repair & Patching
Commercial concrete surface repair for spalled, delaminated, or damaged floor and pavement areas. Rapid-set patching materials, full-depth repairs, and overlay systems for commercial traffic surfaces.
Concrete surface spalls, pop-outs, and deteriorated areas in commercial floors and pavements create trip hazards, project poor maintenance, and allow progressive deterioration that leads to expensive repairs if left unaddressed. Facility managers and property owners throughout the DFW metroplex need professional patching and spall repair services that restore safe, functional surfaces while preventing further damage.
As your general contractor for commercial concrete maintenance and repair, we provide comprehensive spall repair and surface patching using rapid-set materials allowing quick return to service minimizing operational disruption. Parking lots, warehouse floors, loading docks, and commercial building floors all benefit from timely surface repair preventing trip hazards and progressive deterioration.
Proper spall repair requires removing all deteriorated concrete back to sound material, preparing patch edges and substrate, and installing repair materials that bond properly and match existing concrete performance characteristics. Cosmetic patching that merely fills surface depressions typically fails within months as underlying deterioration continues. Our repairs address root problems providing long-lasting results.
Industrial facilities with forklift traffic require repairs that withstand impact and abrasion from heavy equipment operation. Standard patching materials often fail under these demanding conditions requiring specialized high-strength, rapid-set materials developed for industrial floor repairs. Manufacturing facilities and distribution centers throughout the region depend on durable repairs that keep operations running without extended floor closures.
Why Partner With Us
- ✓Damage assessment and repair planning
- ✓Deteriorated concrete removal to sound substrate
- ✓Substrate cleaning and preparation
- ✓Bonding agent application (if required)
- ✓Repair material placement and consolidation
- ✓Surface finishing matching existing texture
- ✓Adequate curing before traffic loads
- ✓Final cleanup and area restoration
- ✓Documentation of work performed
Ideal For
- •Warehouse operators maintaining industrial floors
- •Parking structure owners addressing deck spalls
- •Manufacturing facility managers repairing production floors
- •Commercial property managers eliminating trip hazards
Ready to Get Started?
Contact us today for a detailed proposal on your spall repair & patching project. We work directly with property owners, developers, and facility managers.
Request ProposalRepresentative project example
Warehouse Floor Spall Repair
Project Scope
Repair of 42 spalled areas in 250,000 SF distribution center warehouse floor
Client Type
Logistics facility operator
Challenge
Spalls created trip hazards and rough surfaces interfering with operations. Facility operates 24/7 preventing extended closures.
Our Approach
Rapid-set repair materials allowing 2-hour return to service. Repairs performed in rotation working around operations schedule. High-strength materials for forklift traffic durability.
Outcome
All spalls repaired eliminating trip hazards. Facility operations maintained throughout repair work. Repairs performing well under heavy traffic.
Contact us for concrete spall repair and surface patching. We restore safe, functional surfaces with minimal downtime.
Our Process
Project Review
We review your plans, specifications, and project requirements
Detailed Proposal
Comprehensive bidding with transparent pricing and clear scope definition
Professional Execution
Quality construction managed by experienced crews and supervision
Project Closeout
Complete documentation and smooth transition to building operations
Frequently Asked Questions
What causes concrete spalling?
Spalling results from reinforcement corrosion, freeze-thaw damage, chemical attack, impact damage, or inadequate cover over reinforcement. Identifying spall causes helps select appropriate repair strategies and prevent future occurrences.
Can spalls be repaired without replacing entire slabs?
Yes, localized spall repair using appropriate materials and methods typically provides long-lasting results when deterioration is limited and underlying structural capacity remains adequate. Extensive spalling may indicate replacement is more cost-effective.
How quickly can repaired areas return to service?
Rapid-set repair materials allow traffic within 1-4 hours depending on product and conditions. This minimizes operational disruption critical for commercial and industrial facilities unable to sustain extended closures.
Will repairs match existing concrete appearance?
We use repair materials that closely match existing concrete color and texture. Perfect matches are difficult due to concrete aging and variation. Some property owners accept slight color differences; others choose overlay systems for uniform appearance.
Can repairs be made in operating facilities?
Yes, most spall repairs can be performed in operating facilities. Work areas are barricaded, dust control maintained, and rapid-set materials used minimizing closure time. We coordinate scheduling to minimize operational disruption.
Work With Us
Ready to Start Your Project?
Partner with Concrete Contractors of Mesquite for professional spall repair & patching services. We work directly with property owners, developers, and facility managers on commercial and industrial projects.